Stamped metal frames: locate repeated features against a dark field
A diffuse ring light makes the stamped metal bright while the openings remain dark. The real capture shows a useful starting image for locating tabs, holes and repeated frame features.
Locate the part from features that survive normal manufacturing variation.
Real camera capture
- Proposed light housing (spec)Ø90 × 28 mm
- EvidenceReal lighting-lab captures
- Camera (proposed)2448 × 2048 monochrome
- Field (derived proposal)33.78 × 28.26 mm
Explore it in 3D
Camera and available lens CAD are published models. Lens and light envelopes use printed dimensions. The linked station uses its published base size and column height; carriage, brackets, fittings, parts and spacing are illustrative. Confirm load, travel, fasteners and clearances before ordering. Light paths explain the arrangement and do not simulate optical performance. The part geometry is illustrative and is not reconstructed from the camera image. The proposed field is derived from the printed lens magnification and camera pixel dimensions; actual coverage and focus need a bench check. The illustrated ring position keeps the drawn viewing envelope inside its central aperture; verify vignetting and illumination on the actual sample. Representative part geometry is illustrative, not reconstructed inspection evidence.
Lighting application-lab image sheet
What the camera saw
Cropped from the source test sheet; original test annotations are retained. Captures are not generated or enhanced. Drag a comparison slider, or open any image full size.
The challenge
Thin stamped parts have shiny flat faces, formed tabs and punched openings. A locating algorithm needs the same features to remain visible across finish and pose changes.
How it was solved
The source identifies white LS-SDL-0030. Its 90 mm outer diameter, 28 mm viewing opening and 28 mm height are catalog dimensions.
The proposed scene uses a section of stamped strip. Reels, feeds and production handling are outside the optical kit.
Why it works
- 1
Diffuse surrounding illumination reduces harsh directional shadows while preserving the difference between metal and open space.
- 2
The source describes location contrast. It gives no dimensional result or evidence that hidden cracks, burrs or formed height are detected.
Lighting application-lab image sheet
Evidence you can inspect
Repeated openings, edges and formed tabs are visible in the captured strip section.
The sheet reports high-contrast location imaging, without calibrated position error or repeatability data.
A lighting application-lab demonstration. The source supplies no customer deployment, defect-size limit, repeatability study or production false-call data. Proposed camera, lens, field, mounting and spacing are not the original tested system.
From image contrast to a production decision
What to validate on your part
- 01
Select stable datums
Choose punched features that remain visible across normal strip handling and forming variation.
- 02
Test real material lots
Include lubrication, tool wear, acceptable burrs and coating changes.
- 03
Repeat loading and location
Measure image-coordinate stability and calibrated error across fixture reloads and part orientations.
From the demo to your test bench
Parts in this setup
LightTested
LS-SDL-0030
64 mm Multi-direction shadowless light (LS-SDL-0030)
White diffuse ring named in the source; 90 mm outer diameter, 28 mm opening and 28 mm height.
$229.00
In proposed setup
CameraOur pick
MV-CS050-10GM(NPOE)
Hikrobot MV-CS050-10GM(NPOE) 5 MP GigE area scan camera, IMX264, Gen 2 basic version, Mono, Without PoE
5 MP monochrome global-shutter camera, 2448 × 2048 pixels, 3.45 µm pixels and C-mount. Proposed for a bench contrast trial; the source does not identify its camera. Requires separate camera power; this NPOE model does not support PoE.Not available in the United States. Available for delivery to other countries.
$819.00
In proposed setup
LensOur pick
LS-FFL-1456
35mm, F2.8, 1.1", C-mount, Macro lens (59 mm (-0.7X) to 150 mm (-0.25X)) (LS-FFL-1456)
35 mm C-mount macro lens; its printed 0.25x at 150 mm working distance gives a derived 33.78 × 28.26 mm field on the proposed camera. Confirm light coverage and focus on the actual part.
$339.00
In proposed setup
Camera test stationOur pick
LS-MNT-0097
Camera stand with XZ adjustment and glass tray, height 600 mm (LS-MNT-0097)
600 mm column, 600 × 450 mm breadboard, XZ adjustment, glass tray and two lighting holders as listed. Proposed bench fixture; confirm loads, travel and camera/lens clamps.
$629.00
In proposed setup
"Tested" identifies the part named in the source. "Our pick" is a proposed alternative or supporting part. Confirm colour, optics, controllers, power supplies, cables and mounting before ordering.
The set-up
| Lighting evidence | Application-lab source captures |
|---|---|
| Camera and lens | Proposed catalog components; source camera unspecified |
| Proposed field (derived) | 33.78 × 28.26 mm at 0.25x |
| Lens working distance (spec) | 150 mm at the listed magnification |
| Mounting (proposed) | LS-MNT-0097 · 600 mm station, glass tray and two lighting holders |
Mount the optics with intent
The station is an optical test bench, with its two lighting holders included in the catalog listing. The 3D column and base follow the published height and footprint. Carriages, clamps and part supports are schematic: confirm camera screw pattern, lens support, light fasteners, permissible load and actual travel before ordering.
Complete the electrical system
Select a controller against the exact light voltage, drive mode and power, then confirm camera data/power/I/O cables and a suitable PC. These are not silently added to the proposed optical kit.
Build this system
Start from this setup, adapt it to your part.
The configurator opens with this study's camera, lens, light and station picked. Swap any part, check fit and price, then buy or ask for a quote.
Camera and available lens CAD are published models. Lens and light envelopes use printed dimensions. The linked station uses its published base size and column height; carriage, brackets, fittings, parts and spacing are illustrative. Confirm load, travel, fasteners and clearances before ordering. Light paths explain the arrangement and do not simulate optical performance. The part geometry is illustrative and is not reconstructed from the camera image. The proposed field is derived from the printed lens magnification and camera pixel dimensions; actual coverage and focus need a bench check. The illustrated ring position keeps the drawn viewing envelope inside its central aperture; verify vignetting and illumination on the actual sample. Representative part geometry is illustrative, not reconstructed inspection evidence.
Metal parts and machining
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Make the next trial specific.
Tell us the part size, smallest defect or tolerance, available working distance, material and line speed. Include what a good part and a reject look like.
About this case study: the photos and camera images come from the application laboratory of the maker of the lighting and optics we sell, imaged on the parts shown; your results depend on your part, camera and set-up. This is an application-lab study, not a LumaSpec customer deployment. Source figures are reported results; proposed components require a fresh trial. The 3D scene illustrates the arrangement and does not simulate imaging performance.