Package outlines: separate a bright carton face from its background
A rectangular shadowless light gives this carton face a strong boundary in the real source capture. The useful decision is where the outline lies; the image says nothing about what is inside the box.
Locate the package from a defined contour rather than its printed graphics.
Real camera capture
- Proposed light housing (spec)200 × 116 × 42 mm
- EvidenceReal application-lab captures
- Camera (proposed)2448 × 2048 monochrome
- Field (derived proposal)84.46 × 70.66 mm derived from printed 0.1x magnification
Lighting application-lab image sheet
What the camera saw
Cropped from the source test sheet; original test annotations are retained. Captures are not generated or enhanced. Drag a comparison slider, or open any image full size.
The challenge
A light-coloured package can merge into a bright fixture or background. Printed text and glossy wrapping can distract a detector that only needs the outside contour.
How it was solved
The source names white LS-RIH15075. The result crop retains the package outline while excluding the unrelated brand and label on the source part photograph.
The proposed camera and macro lens look through the frame. The individual light drawing gives a 147 × 72 mm inner rectangular opening; the 152 × 76 mm emitting area is a separate dimension.
Why it works
- 1
A diffuse surrounding field makes the package face distinct from its surroundings.
- 2
A clear outside edge supports a location trial; it does not prove packaging seal quality, contents, correct printing or a dimensional tolerance.
Lighting application-lab image sheet
Evidence you can inspect
A rectangular package face is clearly separated from the surrounding background.
The sheet describes extracted high-contrast contours with white LS-RIH15075; it gives no positional error, tolerance or production detection rate.
An application-lab lighting demonstration, not a customer deployment or a qualified production inspection. Proposed camera, lens, fixture and scene spacing require a fresh trial. Source observations do not establish a defect-size limit, accuracy guarantee or production false-call rate.
From image contrast to a production decision
What to validate on your part
- 01
Specify the outline
Define whether the box edge, wrapping seam or printed border is the required datum.
- 02
Vary packaging
Include acceptable carton colours, glossy film, dents and background changes.
- 03
Repeat location
Measure detected edges across fixture reloads, rotations and the required working field.
From the demo to your test bench
Parts in this setup
LightTested
LS-RIH15075
Square shadowless light, 200 x 116 x 42 mm (LS-RIH15075)
White rectangular shadowless light named by the source. Printed housing 200 × 116 × 42 mm; drawing inner opening 147 × 72 mm.
$539.00
In proposed setup
CameraOur pick
MV-CS050-10GM(NPOE)
Hikrobot MV-CS050-10GM(NPOE) 5 MP GigE area scan camera, IMX264, Gen 2 basic version, Mono, Without PoE
Proposed 5 MP monochrome global-shutter camera, 2448 × 2048 pixels at 3.45 µm, C-mount. The source camera is unidentified. This NPOE model requires separate power and does not support PoE.
$819.00
In proposed setup
LensOur pick
LS-KF1628M-ML
16mm, F2.8, 1.1", C-mount, Macro lens (52 mm (-0.25X) to 546 mm (-0.03X)) (LS-KF1628M-ML)
16 mm C-mount macro lens. Its printed 0.1x / 152 mm working-distance pair gives a derived 84.46 × 70.66 mm field on the proposed camera. Confirm focus, coverage and fixture clearance.
$319.00
In proposed setup
Camera test stationOur pick
LS-BT-XZ-G-6-6045
Camera stand with XZ adjustment and glass tray, height 600 mm (LS-BT-XZ-G-6-6045)
600 mm column, 600 × 450 mm breadboard, glass tray and two lighting holders. Proposed bench fixture; actual load, travel, clamps, mounting fasteners and light clearance must be confirmed.
$359.00
In proposed setup
"Tested" identifies the part named in the source. "Our pick" is a proposed alternative or supporting part. Confirm colour, optics, controllers, power supplies, cables and mounting before ordering.
The set-up
| Source camera | Not identified in the source sheet |
|---|---|
| Camera and lens | Proposed catalog components |
| Proposed field | 84.46 × 70.66 mm derived from printed 0.1x magnification |
| Lens-to-part in proposed scene | 152 mm; printed working-distance pair |
| Mounting (proposed) | LS-BT-XZ-G-6-6045 · catalog test station with two lighting holders |
Mount the optics with intent
The station is an optical test bench, with its two lighting holders included in the catalog listing. The 3D column and base follow the published height and footprint. Carriages, clamps and part supports are schematic: confirm camera screw pattern, lens support, light fasteners, permissible load and actual travel before ordering.
Complete the electrical system
Select a controller against the exact light voltage, drive mode and power, then confirm camera data/power/I/O cables and a suitable PC. These are not silently added to the proposed optical kit.
Build this system
Start from this setup, adapt it to your part.
The configurator opens with this study's camera, lens, light and station picked. Swap any part, check fit and price, then buy or ask for a quote.
Camera and available lens CAD are published models. Light envelopes and the station base/height use printed dimensions. Part shapes, brackets, holders, shielding and spacing are illustrative; they are not reconstructions of a source part or a complete mechanically validated assembly. Light paths explain the proposed arrangement and do not simulate optical performance. The proposed field is derived from the printed camera pixel dimensions and the stated lens magnification/working-distance pair, not measured from the source capture.
Packaging, labels and print
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Make the next trial specific.
Tell us the part size, smallest defect or tolerance, available working distance, material and line speed. Include what a good part and a reject look like.
About this case study: the photos and camera images come from the application laboratory of the maker of the lighting and optics we sell, imaged on the parts shown; your results depend on your part, camera and set-up. This is an application-lab study, not a LumaSpec customer deployment. Source figures are reported results; proposed components require a fresh trial. The 3D scene illustrates the arrangement and does not simulate imaging performance.